TC88A Plug-In
Ignition for all 2003-2006 Carbureted Twin-Cam 88®
and Sportster®
Models with Single 12 Pin Connector

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Wide timing advance adjustment range accommodates stock to highly modified
engines
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Digitally set RPM limit (100 RPM steps from 3,000 to 9,900 RPM)
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Full support for J1850 data bus used for communications with instrument
cluster and turn signal/security module (TSM/TSSM)
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Compatible with aftermarket tachometers
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Built-in data logging. Stores last 30 minutes of engine operation
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Extensive diagnostics. Compatible with H-D®
scan tool.
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Optional USB interface and software for custom programming and data
analysis.
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Billet aluminum housing with black anodized finish
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Easy plug-in installation
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Not
sure what all this techno jargon means? Visit our Tech
FAQ and find out! |
The TC88A provides coverage for all 2003 and later H-D® carbureted models using
the new 12 pin ignition module. The 50 states street legal TC88A EX version
fits 2004-2006 carbureted Twin Cam 88®
engines and features advance curves suitable for all street applications
including high compression engines. The TC88A Race version fits all 2004-2006
carbureted Twin Cam 88® and 2003-2006 Sportster® engines
and includes race advance curves with a slightly wider adjustment range. The TC88A is constructed with a low profile
machined billet aluminum housing. The unit offers easy plug-in installation and
all the switches are accessible from the top - a significant advantage for most
installations.
Four rotary
switches are used to set the advance characteristics and RPM limit. Since the
new engines use a non-adjustable crankshaft position sensor, mechanical timing
adjustments are no longer possible. The TC88A solves this problem with a switch
for setting the initial timing. A second switch sets the slope of the advance
curve. The combination of these two switches allows the user to optimize the
timing advance for a wide range of applications - from stock to highly modified
engines.
New H-D®
motorcycles use the SAE J1850 data bus for communications between the ignition
module, instrument cluster, turn signal/security module (TSM/TSSM), and
diagnostic scan tools. The TC88A fully supports this new J1850 data bus
including the use of the H-D® scan tool to read sensor data and clear
diagnostic codes.
The TC88A
features built-in data logging that stores data for the last 30 minutes of
engine operation including RPM, vehicle speed, manifold pressure, ignition
advance, and battery voltage. Engine builders will find the data logging feature
highly useful for tuning, diagnosing problems, and reducing unjustified warranty
claims.
An
optional USB interface (P/N USB-INTF) and Windows compatible software allow the use of a
laptop PC to program a custom advance curve for precise dyno tuning, download data logged by
the unit, and access additional features such as speedometer/odometer
recalibration (to accommodate tire and gear changes).
The USB interface plugs into the existing H-D®
diagnostic connector on the motorcycle wiring harness. The USB interface is sold
separately, but Windows compatible software is available for download. The
software will operate in demo mode without an ignition attached.
Like
the H-D®
OE module, the TC88A sends RPM data to the OE tachometer over the J1850 data
bus. TC88A units with firmware revision 2.0 and higher also provide an optional
12 volt square wave tach signal (one pulse per revolution) that is compatible
with most tachometers intended for 1999-2003 Twin Cam 88®
applications. This allows you to retrofit a wide range of tachometers to newer
2004-2006 models. Please download the TC88A installation instructions for
details on tach hookup. If
you plan to use the optional tach hookup, you will require the PC link cable and
software to enable the tach output. TC88A units with firmware revision lower
than 2.0 can be factory reprogrammed to add the tach output feature (please call
for details).
TC88A-IH - Special Version
for 2004-2007 American IronHorse®
Motorcycles
American
IronHorse®
motorcycles
use a non-adjustable ignition system manufactured in England
by
Gill. The TC88A-IH is a special version of our TC88A ignition that is
compatible with 2004-2007 American IronHorse®
models. Installation involves cutting off the original equipment 18 terminal AMP
connector used with the Gill module and replacing it with a 12 terminal Deustch
connector supplied with the TC88A-IH kit. On 2005 and later models, some minor rewiring of
the MAP sensor and engine temperature sensor ground connections is required.
Please refer to the TC88A-IH
Installation Instructions for
details.
Download
TC88A Installation Instructions
Top
Fuel Harley racer Wayne Pollack looks confident and relaxed as he gets ready to
test his Project 200 bike (200 MPH street legal). To put this into perspective,
consider that the takeoff speed on the Boeing 747 seen in the background is only
180 MPH. The engine is a modified Jims 120 CID Twin Cam that runs on pump
gas with additional power produced by a methanol/nitrous oxide system. The TC88A
is used as the engine control module and drives a Crane HI-6DI2 two channel CD
ignition. The sharp jump on the dyno chart occurs when the methanol/nitrous
system kicks in to produce over 238 HP.
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New
USB Interface
Part
Number USB-INTF
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Interfaces all Daytona Twin Tec engine controls (ignition and fuel
injection systems) to USB port on laptop PC
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Includes all required adapters for Models 1005-1007, TC88, and TC88A
ignitions, and TCFI/VRFI fuel injection systems
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High Output Coil for Twin- Cam 88®
Part
Number 2008
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Fits most 1999 and later carbureted models - same size as stock coil
P/N 31655-99 (will not fit in place of P/N 31639-99)
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Greater than 50 mJ and 40,000V output for demanding performance
applications
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Compare to Screamin' Eagle® coil P/N 31704-99 - same size and
electrical specs at a substantially lower price!
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Universal
Spark Plug Wire Set
Part
Number 3002
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Universal set for all Twin-Cam 88®
applications with 90° spark plug boots and straight coil boots
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7.0 mm black silicone insulation with ultra low resistance 500 ohm/ft spiral
core correctly fits special Twin-Cam 88®
coil terminals (most competitors force fit incorrect 8.0 mm wire - we
use the right wire size)
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Order
online using Paypal or call us at 386-304-0700 (Monday-Friday 9
AM to 5 PM Eastern time) for credit card and COD orders. Free UPS
ground shipping on all prepaid orders over $50.00 in continental
USA. Free Global Priority mail shipping on all prepaid international
orders over $150.00. For
online orders, please email any special instructions to sales@daytona-twintec.com.
All
products covered by our 1
year limited warranty.
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Special
note to domestic Sportster®
and all Japanese customers: domestic Sportsters®
and all H-D®
models exported to Japan require a different speedometer calibration
factor programmed into the ignition module. Please specify your model
and we will program your unit with the required calibration factor at
no charge.
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| Part
Number |
Description |
Suggested
Retail |
| TC88A-EX |
TC88A
EX Plug-in Ignition (with ARB E.O. No. D-641-1 for 2004-2006 carbureted
Twin-Cam 88®) |
$304.50

|
| TC88A |
TC88A
Race Plug-in Ignition (for 2003-2006 carbureted Twin-Cam 88®
and Sportster® with new 12 pin ignition
module). Not
legal for sale or use on pollution controlled vehicles. |
$304.50

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| TC88A-IH |
TC88A-IH
Plug-in Ignition Kit (for 2004-2007 American IronHorse®
motorcycles). Not
legal for sale or use on pollution controlled vehicles. |
$332.50

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| USB-INTF |
USB
Interface (provides USB connectivity for all Twin Tec engine controls.
Includes 6 foot USB cable and Windows 98/ME/XP/Vista drivers on CDROM). Not
legal for sale or use on pollution controlled vehicles. |
$99.95

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| TC88A-ADAPT |
TC88A
Power Adapter (12 volt power supply for bench top programming.
110-240 VAC multi-plug international compatibility) |
$105.95

|
| 2008 |
High
Output Coil (for most 1999 and later carbureted Twin-Cam 88®
applications) |
$96.50

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| 3002
|
Universal
Spark Plug Wire Set (7.0 mm black silicone with 500 ohm/ft spiral
core. For Twin-Cam 88® applications
with 90° spark plug boots and straight coil boots) |
$20.95

|
| 3088-EX
Super
Deal!
|
TC88A
EX Ignition Kit (includes TC88A EX ignition, P/N 2008 coil, and P/N 3002 wire
set. With ARB E.O. No. D-641-1 for 2004-2006 carbureted Twin-Cam 88®) |
461.50

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PC Link TC88 Software for
Programming Custom Advance Curves
PC Link TC88 software runs under Microsoft Windows 98/ME/XP/Vista. PC Link TC88 allows the user to
program Twin Tec TC88 and TC88A ignitions with custom advance tables and other engine
parameters. An optional USB Interface (P/N USB-INTF) is required for on-bike
programming. Bench top programming also requires a power
adapter (P/N TC88A-ADAPT). Advance table data can be edited by clicking on and dragging individual
points on the 3D chart display or you can directly enter numeric data on the
spreadsheet grid. The advance table consists of 16 columns for RPM and 8 rows
for manifold pressure.

In addition to
editing the advance table, you can also use PC Link to edit certain engine
control parameters stored in the ignition module. You can set the number of
cranking revolutions before the engine fires. An engine builder can program Twin
Tec units with a custom advance curve and then add a fixed RPM limit and/or
fixed initial timing. With race versions, you can offset the rear cylinder
timing for maximum power during dyno tuning.
On 2003 and
later
models using the new J1850 data bus, the ignition module converts signal pulses
from the VSS (vehicle speed sensor) to data that is transmitted to the
instrument cluster. Scaling (in terms of VSS frequency/speed) varies slightly
between models depending on tire size and gear ratio. You can use PC Link TC88
software to change the default scaling and recalibrate the speedometer/odometer.
Refer to the PC Link TC88 documentation for details.

Minimum PC
requirement is a 300 MHz Pentium with super VGA display (SVGA with 1024 x 768
pixel resolution). The PC must
have a free USB port. If you have an older PC without USB capability, you will
require special order PC link cable P/N TCFI-C. For more details, please
refer to our PC
Link Tech FAQ.
PC Link TC88 software is free! You can always download the latest version of the software
and instruction sheet from our website. The software will run in demo mode
without an ignition attached. For your
convenience, we include a copy on CDROM when you purchase the optional USB interface.
Download
PC Link TC88 Software and Instructions
TC88A Data Logging Software
The TC88A
features built-in data logging. During dyno testing, you can
display real time engine data on an instrument panel type screen. The TC88A also
stores data for the last 30 minutes of operation. You can download and display
this data on a chart recorder type screen. Available data includes RPM, vehicle
speed, manifold pressure, ignition advance, and battery voltage. The TC88A data logging capability greatly
facilitates fine tuning and diagnosis of driveability issues. The data logging
software, TC88A Log, has the same PC
requirements as described above for the PC Link TC88 software. For
more detailed information, we suggest that you download the TC88A Log software
and instructions. The software download includes a sample file with actual
data.

Real
Time Engine Data Display

Data
Logging Chart Display
The data
logging software also allows you to download operating statistics and historical
diagnostic codes. Downloaded operating statistics are displayed
as shown below. Total hours represents the total time that the engine was
running. ID represents the firmware identification. This field typically
includes the manufacturer (Twin Tec), model number, program revision and
author's initials, and date. Elapsed time is displayed for 13 RPM bands from
idle to 6999 RPM. The utility also displays the maximum engine RPM, time at the
RPM limit (in seconds for better resolution) and the number of engine starts.
All this data can be printed to provide a permanent record. The
data stored in the module for maximum engine RPM and time at the RPM limit
can be cleared. All other elapsed time and engine starts data is
permanent.
Any
historical diagnostic codes logged by the TC88A are listed along with the number
of trips (engine start cycles) since the individual code was last logged. The
software can also clear diagnostic codes.

Operating
Statistics Data
The elapsed time
data in the various RPM bands can be displayed in the form of a histogram chart
by clicking on the Histogram button. Clicking on this button causes the chart
shown below to appear. Color coding of the bars helps to interpret the
data. The idle RPM band is blue, normal operating RPM bands are green and high
RPM bands are yellow and red. The chart is automatically scaled for best
display.

Operating
Statistics Histogram Chart
TC88A Log software is free! You can always download the latest version of the software
and instruction sheet from our website. The software will run in demo mode
without an ignition attached.
Download
TC88A Log Software and Instructions
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