Model 1005 Internal (Nose Cone)
Ignition for 1970-1999 Big-Twin®
and 1971-2003 Sportster®

·
Wide timing advance adjustment range accommodates stock to highly
modified engines
·
Digitally set RPM limit (100 RPM steps)
·
Selectable single or dual fire mode
·
Selectable multi-spark mode for quick starting and smooth cruise
·
Coil outputs protected against short circuits
·
Optional USB interface and software for programming custom advance curve
·
Billet aluminum housing
|
Not
sure what all this techno jargon means? Visit our Tech
FAQ and find
out! |
The Model 1005 internal ignition unit is
triggered from the stock timing rotor at the end of the camshaft and mounted within the
"nose cone" of the engine. This "nose cone" ignition is applicable
to a wide range of H-D® engines. The Model 1005 ignition replaces all the H-D® OE ignition components including
the bulky wiring harness and external module. The resulting clean appearance is especially desirable
on custom motorcycles. The 50 states street legal Model 1005 EX version fits all 1970-1984 Shovelhead® Big-Twin®
engines, 1986-93 883 XLH Sportster® engines,
1986-87 1100 XLH Sportster® engines, and 1984-1999
1340 Evolution® Big-Twin®
engines and features advance curves suitable for all street applications
including high compression engines. The Model 1005 Race version fits all 1970-1984 Shovelhead® Big-Twin®
engines, 1971-1997 Sportster® engines, and 1984-1999 Evolution® Big-Twin®
engines and includes race advance curves with a slightly wider adjustment range. The 50 states street legal
Model 1005S EX fits 1998-2003 Sportster® engines
(except dual plug 1200S) and directly plugs into the OE wiring harness (these late models came with an OE
internal ignition). The Model 1005S EX has advance curves optimized for
these Sportster® applications.
The Model 1005 is constructed
with a low profile machined billet aluminum housing. Four rotary switches are used to set
the operating modes (such as single or dual fire, advance curve family, and
multi-spark), adjust the timing advance,
and select the RPM limit. Two diagnostic LEDs indicate status and the state of
the vacuum switch (VOES). The status LED is also used for static timing, as it
will flash when the engine reaches top dead center (TDC).
You can adjust the slope of the
advance curve. The user can optimize the timing advance for a wide range of
applications - from stock to highly modified engines. For details, including
advance curves, you can download the installation instructions from our website.
Switch selectable single or
dual fire mode allows you to initially install the unit and run it in dual fire
mode with your stock coil. You can then easily upgrade to single fire by adding
an appropriate coil. If you have a tach, it will continue to operate properly
(some competitive systems require that you purchase a tach adapter).
A special feature allows use
of the tachometer wire for a link to a laptop PC when the engine is not running. While the customer does not require the PC link for any normal setup or
operation, it can be used to access additional features for precise dyno tuning
(such as programming a custom advance curve and setting rear cylinder timing
offset). Our new USB interface (P/N USB-INTF) is
used for this purpose. The USB interface is sold separately, but Windows compatible software
is available for download. The software will operate
in demo mode without an ignition attached.
Kick
Start Capability
The Model 1005 is primarily intended for electric start applications. However,
Rev 7.0 units (manufactured after January, 2006) can be programmed for kick
start mode by using our PC Link Evo software and optional USB interface. If you
order on-line, you can add a note stating that you require kick start
capability and we will program the unit for you at no extra cost. When
programmed for kick start mode, the
unit has zero cranking delay and a 30 second timeout before coil current
shutoff.
Sportster®
1200S with Dual Plug Heads
The Sportster®1200S
model with dual plug heads comes with a special ignition module, similar to that
used on Twin-Cam 88® models. If you require a
programmable aftermarket ignition for the 1200S, we have the solution. You can
use our Model 1005 EX version (not the 1005S). The Model 1005 mounts in the nose
cone. The original equipment coil has low resistance primary windings that are
not compatible with the Model 1005. You must replace the original equipment coil
with an aftermarket four tower coil, such as the Dyna DC6-4, that has 3 ohm
primary resistance. Please refer to our Dual
Spark Plug Tech Note for more
details. You will have to remove the original equipment MAP sensor. You will
also require our timing rotor (P/N ROTOR-32402) and VOES switch (P/N
VOES-KIT-MC7).
Buell®
Blast
If you require a
programmable aftermarket ignition for racing the Buell®
Blast, we have the solution. You can
use our Model 1005 Race version that mounts in the nose cone in place of the Blast
module. You must replace the original equipment coil
with our mini coil (P/N MINI-COIL) that has 3 ohm
primary resistance. You will
also require our timing rotor (P/N ROTOR-32402) and VOES switch (P/N
VOES-KIT-MC7). Minor modifications are required to re-index the timing rotor and
provide clearance in the Blast timing cover. Please refer to our Buell®
Blast Tech Note for more
details.
Model 1005T - Special
Version with Stage RPM Limiter for Drag Racing
The Model 1005T is a special
version with a stage RPM limiter intended for drag racing applications. The
purple/white wire normally used for the VOES connection is used to select
between the stage and maximum RPM limit. The stage RPM limit is set by means of
the two rotary switches on the module. The maximum RPM limit is programmed by
means of the optional USB interface (P/N USB-INTF) and PC Link Evo software.
When the purple/white wire is grounded by means of a switch, the stage RPM limit
is selected, otherwise the maximum RPM limit is selected. Please
refer to the Model
1005 Two Stage Tech Note for
details.
3005-IH - Special Kit for
1999-2003 American IronHorse®
Motorcycles
American
IronHorseâ
motorcycles manufactured through 2003 used a non-adjustable camshaft sensor
based ignition system manufactured in
England
by Gill. Twin Tec now offers the Model 1005-IH version of our proven internal
ignition can be easily retrofit to 2003 and earlier American IronHorseâ
models. The Model 1005-IH has a special tach output that will correctly
drive the American IronHorse instrument cluster. Note: for 2004-2005
American IronHorseâ
models with crankshaft position sensor, we recommend our
TC88A-IH system. The
P/N 3005-IH Kit includes the special Model 1005-IH ignition, timing rotor, VOES
switch, two 3 ohm mini-coils that must be used to replace the existing low
resistance Gill coils, and all required electrical terminals. Please
refer to the Model
1005-IH Installation Instructions for
details.

Model 1005 Installation
Download
Model 1005 Installation Instructions
The
Model 1005 is a race proven product adaptable to a variety of applications.
Chris Sansevere of Holeshot Cycles (Stuart, Florida) uses the Model 1005T with
two stage RPM limiter on his 1998 Buell® S2 shown below running an 11.80 ET in
the ET Class at the recent High Stakes Shootout in Las Vegas.

Attention: Former Customers of Crane Cams
NEWS FLASH! Daytona Twin Tec announces warranty
exchange program to help former customers of Crane Cams who have failed
ignition modules. Return any Crane motorcycle ignition module direct to us and
we will replace it with a new Twin Tec module for $200.00 (retail pricing –
dealer discount available). No questions asked! We don’t care how old the unit
is, what condition it’s in, or if you just want to upgrade. Call our office at
386-304-0700 or email us at
sales@daytona-twintec.com
Why should you upgrade from a Crane HI-4 to the
Daytona Twin Tec Model 1005? The simple answer is features and reliability.
Major differences between the HI-4 and Model 1005 are summarized in the table
below. For complete comparative details, read the
Model 1005 and Crane HI-4 Product Teardown Report.
|
Feature
|
Twin Tec Model 1005
|
Crane HI-4
|
|
Single and dual fire modes in one part number
|
Yes. One part number
|
No. Separate part numbers for each mode
|
|
Precise digital advance and RPM limit settings
|
Yes. Highly legible rotary switches
|
No. Primitive trimpots with approximate settings
|
|
Rugged and water proof construction
|
Yes. One piece billet housing with fully encapsulated electronics
|
No. Plastic cover riveted to base plate. Internal voids can trap
moisture
|
|
Reliable state-of-the-art electronics
|
Yes. Advanced Atmel FLASH based processor and Fairchild IGBT coil
drivers
|
No. Obsolete Microchip one-time programmable processor and ST bipolar
transistor coil drivers
|
|
Optional PC Link
|
Yes. Can upload custom advance curves and download warranty statistics
|
No
|
|
Air Resources Board approved 50 states legal version available
|
Yes. Model 1005 EX has ARB E.O.
No. D-641-1
|
Yes
|
|
|
New
USB Interface
Part
Number USB-INTF
·
Interfaces all Daytona Twin Tec engine controls (ignition and fuel
injection systems) to USB port on laptop PC
·
Includes all required adapters for Models 1005-1007, TC88, and TC88A
ignitions, and TCFI/VRFI fuel injection systems
|
|
|
New
Mini Coil
·
Compare to Nology Profire™ PFC-30-S coil - same size and electrical
specs at a substantial cost savings!
·
3 ohm primary resistance - compatible with most aftermarket single
fire ignitions
·
Sold as single coil (two required) or complete kit
|
|
|
High Output Single Fire Coil
Part
Number 2005
·
Easy installation - fits stock bracket and cover for most applications
·
3 ohm primary resistance - compatible with most aftermarket single
fire ignitions
·
Compare to Dyna DC6-5 and Crane 8-3005 - same size and electrical
specs at about half the price!
|
|
|
Universal
Spark Plug Wire Set
Part
Number 3003
·
True universal set for all applications except Twin-Cam 88®.
·
8.5 mm black silicone insulation with ultra-low resistance 500 ohm/ft
spiral core
·
Includes both 90° and 115° spark plug boots and assorted coil boots
and terminals
|
Order
online using Paypal or call us at 386-304-0700 (Monday-Friday 9
AM to 5 PM Eastern time) for credit card and COD orders. Free UPS
ground shipping on all prepaid orders over $50.00 in continental
USA. Free Global Priority mail shipping on all prepaid international
orders over $150.00. For
online orders, please email any special instructions to sales@daytona-twintec.com.
All
products covered by our
1 year limited
warranty.
|

| Part
Number |
Description |
Suggested
Retail |
| 1005-EX |
Model
1005 EX Internal Ignition (with ARB E.O. No. D-641-1 for
1984-99 1340 Evolution® Big-Twin®,
1986-93 883 XLH Sportster®, and
1986-87 1100 XLH Sportster®.) |
$276.95

|
| 1005 |
Model
1005 Race Internal Ignition (for 1984-99 Evolution®
Big-Twin®, 1971-97 Sportster®,
and 1970-84 Shovelhead®). Not
legal for sale or use on pollution controlled vehicles. |
$276.95

|
| 1005S-EX |
Model
1005S EX Internal Ignition (with ARB E.O. No. D-641-1 for 1998-2003 Sportster®
except 1200S). Includes mating Deutsch plug and harness for single fire
conversion. |
$304.95

|
| 1005T |
Model
1005T Internal Ignition with two stage RPM limiter (for 1984-99 Evolution®
Big-Twin®, 1971-97 Sportster®,
and 1970-84 Shovelhead®). Not
legal for sale or use on pollution controlled vehicles. |
$283.95

|
| MINI-COIL |
3
Ohm Mini Coil (compatible with most aftermarket single fire
ignitions. Includes parts bag with terminals. Note: two coils required.
ARB E.O. No. D-641-2) |
59.50

|
| MINI-COIL-KIT |
3
Ohm Mini Coil Kit (compatible with most aftermarket single
fire ignitions. Includes two coils, universal spark plug wire set and
parts bag with terminals. ARB E.O. No. D-641-2) |
$118.50

|
| 2005 |
High
Output Single Fire Coil (3 ohm primary compatible with
all Twin Tec and most aftermarket single fire ignitions. ARB E.O. No.
D-641-2) |
$96.50

|
| 3003
|
Universal
Spark Plug Wire Set (8.5mm black silicone with 500 ohm/ft spiral
core. For all applications except Twin-Cam 88®.
Includes both 90° and 115° spark plug boots and assorted coil boots
and terminals) |
$24.50

|
| 3005-EX
Super
Deal!
|
Model
1005 EX Internal Ignition Kit (includes Model 1005S ignition, P/N 2005 coil, and P/N 3003
wire set. With ARB E.O. No. D-641-1 & D-641-2 for 1984-99 1340 Evolution®
Big-Twin®, 1986-93 883 XLH Sportster®,
and 1986-87 1100 XLH Sportster®. Also
fits 1970-84 Shovelhead®) |
$377.95

|
| 3005S-EX
Super
Deal!
|
Model
1005S EX Internal Ignition Kit (includes Model 1005S EX ignition, P/N 2005 coil, and P/N 3003
wire set. With ARB E.O. No. D-641-1 for 1998-2003 Sportster®
except 1200S). |
$402.95

|
| 3005-IH
|
Internal
Ignition Kit for 1999-2003 American IronHorse®
Motorcycles (includes special Model 1005-IH ignition, timing rotor,
VOES switch, and two 3 ohm mini coils). Not
legal for sale or use on pollution controlled vehicles. |
$436.95

|
| USB-INTF |
USB
Interface (provides USB connectivity for all Twin Tec engine
controls. Includes 6 foot USB cable and Windows 98/ME/XP/Vista drivers on
CDROM). Not
legal for sale or use on pollution controlled vehicles. |
$99.95

|
| 1005-ADAPT |
Model
1005 Power Adapter (12 volt power supply for bench top programming.
110-240 VAC multi-plug international compatibility) |
$73.95

|
| 1030 |
Ignition
Power Relay Kit (recommended when converting high compression and
large displacement engines to single fire mode - includes relay and all
other required parts). Not
legal for sale or use on pollution controlled vehicles. |
$18.50

|
| VOES-KIT-MC7 |
VOES
Kit (vacuum switch with higher switching level of 6-7 In-Hg vacuum helps
eliminate spark knock under light load and throttle roll-on. Includes
mounting bracket and electrical terminals. ARB E.O. No. D-641-3) |
$44.50

|
| ROTOR-32402 |
Timing
Rotor (replacement for OE P/N 32402-83. Includes mounting screw and
washer) |
$5.50

|

PC Link Software for
Programming Custom Advance Curves
PC Link software runs under Microsoft Windows 98/ME/XP/Vista. The PC Link Evo version
allows the user to program Twin Tec Models 1005, 1006, and 1007 ignitions with
custom advance tables and other engine parameters. An optional USB interface
(P/N USB-INTF) is required to connect to the ignition module for on-bike
programming. Bench top programming also requires a power
adapter (P/N EVO-ADAPT). Advance table data can be
edited by clicking on and dragging individual points on the chart display or
you can directly enter numeric data on the spreadsheet grid. The advance table
consists of 16 columns for RPM and 2 rows for manifold pressure (wide open
throttle and cruise/decel) based on the VOES switch.

In addition to
editing the advance table, you can also use PC Link to edit certain engine
control parameters stored in the ignition module. You can set the number of
cranking revolutions before the engine fires. An engine builder can program
Twin Tec units with a custom advance curve and then add a fixed RPM limit.
With race versions, you can offset the rear cylinder timing for maximum power
during dyno tuning. For turbo charged or nitrous oxide injection applications,
you can reconfigure the VOES input as a retard input. For
more detailed information, please download our Turbo
Boost and Nitrous Timing Retard Tech Note.

Minimum PC
requirement is a 300 MHz Pentium with super VGA display (SVGA with 1024 x 768
pixel resolution). The PC must
have a free USB port. If you have an older PC without USB capability, you will
require special order PC link cable P/N 1005C. For more details, please
refer to our PC
Link Tech FAQ.
PC Link
software is free! You can always download the latest version of the
software and instruction sheet from our website. The software will run in demo
mode without an ignition attached. For
your convenience, we include a copy on CDROM when you purchase the optional USB interface.
Download
PC Link Evo Software and Instructions
Operating Statistics Software
The Twin Tec
Operating Statistics program runs under Microsoft Windows 98/ME/XP/Vista. This software allows
engine manufacturers and tuners using Twin Tec motorcycle ignitions to download
operating statistics from an ignition module and examine the data. The
Operating Statistics program has the same PC
requirements as described above for the PC Link software.
Downloaded operating
statistics are displayed as shown below. Total hours represents the total
time that the engine was running. ID represents the firmware identification.
This field typically includes the manufacturer (Twin Tec), model number, program
revision and author's initials, and date. Elapsed time is displayed for 13 RPM
bands from idle to 6999 RPM. The utility also displays the maximum engine RPM,
time at the RPM limit (in seconds for better resolution) and the number of
engine starts. All this data can be printed to provide a permanent record.
Rev 7.0 units
(manufactured after January, 2006) will also display elapsed time at wide open
throttle (WOT) based on the VOES input, and elapsed time in various color coded
temperature bands up to 150 deg C based on an internal temperature sensor.
Significant time in the yellow or red bands indicates that the engine is running
excessively hot.
The data stored
in the ignition module for maximum engine RPM and time at the RPM limit
can be cleared. All other elapsed time and engine starts data is
permanent.
The
user data field allows entry of up to 32 alphanumeric characters. User data is
stored in the module EEPROM and can be used to represent information such as a
serial number.

The elapsed time data in the
various RPM bands can be displayed in the form of a histogram chart by clicking
on the Histogram button. Clicking on this button causes the chart shown
below to appear. Color coding of the bars helps to interpret the data. The
idle RPM band is blue, normal operating RPM bands are green and high RPM bands
are yellow and red. The chart is automatically scaled for best display.

Operating
Statistics software is free! You can always download the latest version of
the software and instruction sheet from our website.
Download
Operating Statistics Software and Instructions
|